Batch Processing

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Specification

In current age, manufacturing units are becoming more complex, larger and tightly integrated. Customers are looking for manufacturing process details more transparently and in real-time. Engineering, maintenance, and productions departments are required to optimize production eﬃciency, improvise quality while reducing cost.

Batch processing is the process in which series of operations are carried out on a material or combination of materials over a period of time. Batch processing is at the heart of core operations of most of the chemical, Agrochem, pharmaceutical, paint & pigment industry Endel Digital’s LABMAST is a refreshingly new Digital platform for helping customer optimize their batch management processes. LABMAST is designed with ease of operations and User personas in mind so that users at each level beneﬁt through this digital transformation

Endel Digital’s LABMAST Is Industry 4.0 Solutions And Is Based On The Tenets Of;

Checklist

Auto-assignment of checklist to the person on shift .
Checklist is devised in a sequential manner
Time bound control and automatic notiﬁcations to the direct supervisor
Provides comparison reports with previous shifts and completed checklists.
Option to read QR Codes or NFC Tags attached to the asset for the identiﬁcation of the asset
Web dashboard shows upcoming checklists, pending checklists, failed checklists
Alert controls for repeated checklist failures (Frequency can be conﬁgured in the master settings)
Mandatory comment inputs for the failed tasks in the checklist
Mandatory photo capturing for each critical activity on the checklist
Auto-email notiﬁcation with ﬁlled checklist

Material Issuances Note

Create complete product master with current stock codes.
Operator can select stock codes from the drop-down menus and specify each quantity
Supervisor must approve the workﬂow, for the MIN to be made
MIN must be approved, before the material is issue
Packaging material quantity is automatically selected based on the quantity of the other materials in the MIN
Suggestive EBQ based on formula provided

Suggestive EBQ Based On Formula Provided

Retrieve complete MIN from the ERP Records.
Select job numbers from ERP System directly

Worksheets

Auto-generation of worksheet based on the MIN.
Prepopulate material code based on the MIN with option for operator to add more material (initial load)
Auto-populate the batch cycle time based on the readings and place it next to the theoretical batch time
Automatically calculate standard loss and actual loss based on the pre-deﬁned formula.
Worksheets will be assigned by supervisor and will have handover option
Pre-existing entries can only be edited by supervisor
Auto-calculate the ﬁnal yields based on the pre-deﬁned formula
Sample collection scheduling, auto-alerts for missing the scheduled times
Mandatory ﬁnal quality testing
Integrate panel temperature, to automatically trigger alarm for threshold.

Product Transfer Note:

Auto-generate product transfer note based on the worksheet output
Dropdown menu for known ﬁeld in the quality control parameter with expected result mapping
Exception in quality control parameter should trigger email notiﬁcation and should be visible in dashboard
Option to export and mail the PTN in pre-deﬁned format
Option to edit the entries in the product transfer note by supervisor.